Product Description
0.5-80 M3/Min 6-40 Bar 5.5-400 Kw Electrical Stationary Industrial AC Power Direct Driven/Coupled Rotary Screw Air Compressors Advantages
1.DENAIR Enhanced energy saving screw air compressor reached the super energy saving level
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2.Energy Efficient Index 1(EEI 1) approved according to GB19153-2009, the energy consumption isĀ 10%~15% lower than EEI 2.
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3.CHINAMFG air compressor design withĀ 72 types of technology patent, real bigger air flowĀ
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4.State-of-the-art screw element, original Germany CHINAMFG air end,Ā ladvanced SAP profile design, superior Sweden CHINAMFG element bearings
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5.CHINAMFG air compressdor dopts world-renowned components, such asĀ SchneiderĀ electronics fromĀ France,Ā DENAIR filtersĀ from Germany,Ā Danfoss pressure sensorĀ fromĀ Denmark, etc. contribute to guarantee the compressor longer service life.
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6.SmartĀ touch screen designĀ and 0Ā pressure drop design
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7.Higher efficiency cooling system and electrical motor
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8.Stainless steel pipes, reasonable inner design, ensureĀ longĀ serviceĀ life without maintenance.
Technical Parameters Of Energy Saving Rotary Screw Air CompressorĀ
| Model | Maxinmum working | Capacity(FAD)* | Installed motor power | Driving mode& | Noise | Dimensions(mm) | Weight | Air outlet | |||||||
| pressure | 50 HZ | 60 HZ | Cooling method | level** | pipe diameter | ||||||||||
| bar(g) | psig | m3/min | cfm | m3/min | cfm | kw | hp | Ā | dB(A) | L | W | H | kg | Ā | |
| DA-5 | 7.5Ā | 109 | 0.80Ā | 28 | 0.80Ā | 28 | 5.5 | 7.5 | Belt Driven | 75 | 900 | 600 | 860 | 315 | G3/4″ |
| 8.5Ā | 123 | 0.78Ā | 28 | 0.78Ā | 28 | 5.5 | 7.5 | Air Cooling | 75 | 900 | 600 | 860 | |||
| DA-7 | 7.5Ā | 109 | 1.09Ā | 39 | 1.09Ā | 39 | 7.5 | 10 | Ā | 75 | 900 | 600 | 860 | 315 | G3/4″ |
| 8.5Ā | 123 | 1.07Ā | 38 | 1.07Ā | 38 | 7.5 | 10 | Ā | 75 | 900 | 600 | 860 | |||
| 10.5Ā | 152 | 0.92Ā | 32 | 0.91Ā | 32 | 7.5 | 10 | Ā | 75 | 900 | 600 | 860 | |||
| 13.0Ā | 189 | 0.73Ā | 26 | 0.72Ā | 26 | 7.5 | 10 | Ā | 75 | 900 | 600 | 860 | |||
| DA-11 | 7.5Ā | 109 | 1.66Ā | 59 | 1.66Ā | 59 | 11 | 15 | Ā | 75 | 1230 | 650 | 900 | 324 | G3/4″ |
| 8.5Ā | 123 | 1.64Ā | 58 | 1.64Ā | 58 | 11 | 15 | Ā | 75 | 1230 | 650 | 900 | |||
| 10.5Ā | 152 | 1.45Ā | 51 | 1.45Ā | 51 | 11 | 15 | Ā | 75 | 1230 | 650 | 900 | |||
| 13.0Ā | 189 | 1.13Ā | 40 | 1.12Ā | 40 | 11 | 15 | Ā | 75 | 1230 | 650 | 900 | |||
| DA-15 | 7.5Ā | 109 | 2.54Ā | 90 | 2.53Ā | 89 | 15 | 20 | Direct Driven | 75 | 1465 | 990 | 1345 | 453 | G1-1/4″ |
| 8.5Ā | 123 | 2.51Ā | 88 | 2.50Ā | 88 | 15 | 20 | Air Cooling | 75 | 1465 | 990 | 1345 | |||
| 10.5Ā | 152 | 1.97Ā | 70 | 1.86Ā | 66 | 15 | 20 | Ā | 75 | 1465 | 990 | 1345 | |||
| 13.0Ā | 189 | 1.91Ā | 67 | 1.83Ā | 65 | 15 | 20 | Ā | 75 | 1465 | 990 | 1345 | |||
| DA-18 | 7.5Ā | 109 | 3.04Ā | 107 | 3.65Ā | 129 | 18.5 | 25 | Ā | 75 | 1465 | 990 | 1345 | 453 | G1-1/4″ |
| 8.5Ā | 123 | 3.03Ā | 107 | 3.63Ā | 128 | 18.5 | 25 | Ā | 75 | 1465 | 990 | 1345 | |||
| 10.5Ā | 152 | 3.00Ā | 106 | 2.38Ā | 84 | 18.5 | 25 | Ā | 75 | 1465 | 990 | 1345 | |||
| 13.0Ā | 189 | 1.91Ā | 67 | 2.36Ā | 83 | 18.5 | 25 | Ā | 75 | 1465 | 990 | 1345 | |||
| DA-22 | 7.5Ā | 109 | 3.57Ā | 126 | 3.65Ā | 129 | 22 | 30 | Ā | 75 | 1465 | 990 | 1345 | 477 | G1-1/4″ |
| 8.5Ā | 123 | 3.55Ā | 125 | 3.63Ā | 128 | 22 | 30 | Ā | 75 | 1465 | 990 | 1345 | |||
| 10.5Ā | 152 | 3.00Ā | 106 | 2.38Ā | 84 | 22 | 30 | Ā | 75 | 1465 | 990 | 1345 | |||
| 13.0Ā | 189 | 2.97Ā | 105 | 2.36Ā | 83 | 22 | 30 | Ā | 75 | 1465 | 990 | 1345 | |||
| DA-30 | 7.5Ā | 109 | 5.28Ā | 187 | 4.49Ā | 159 | 30 | 40 | Ā | 85 | 1600 | 1250 | 1550 | 682 | G1-1/2″ |
| 8.5Ā | 123 | 5.26Ā | 186 | 4.48Ā | 158 | 30 | 40 | Ā | 85 | 1600 | 1250 | 1550 | |||
| 10.5Ā | 152 | 5.21Ā | 184 | 4.47Ā | 158 | 30 | 40 | Ā | 85 | 1600 | 1250 | 1550 | |||
| 13.0Ā | 189 | 3.45Ā | 122 | 3.58Ā | 126 | 30 | 40 | Ā | 85 | 1600 | 1250 | 1550 | |||
| DA-37 | 7.5Ā | 109 | 6.54Ā | 231 | 6.33Ā | 224 | 37 | 50 | Ā | 85 | 1600 | 1250 | 1550 | 728 | G1-1/2″ |
| 8.5Ā | 123 | 6.52Ā | 230 | 6.30Ā | 222 | 37 | 50 | Ā | 85 | 1600 | 1250 | 1550 | |||
| 10.5Ā | 152 | 5.21Ā | 184 | 4.47Ā | 158 | 37 | 50 | Ā | 85 | 1600 | 1250 | 1550 | |||
| 13.0Ā | 189 | 5.16Ā | 182 | 4.43Ā | 156 | 37 | 50 | Ā | 85 | 1600 | 1250 | 1550 | |||
| DA-45 | 7.5Ā | 109 | 7.67Ā | 271 | 7.79Ā | 275 | 45 | 60 | Ā | 85 | 1600 | 1250 | 1550 | 728 | G1-1/2″ |
| 8.5Ā | 123 | 7.62Ā | 269 | 7.76Ā | 574 | 45 | 60 | Ā | 85 | 1600 | 1250 | 1550 | |||
| 10.5Ā | 152 | 6.46Ā | 228 | 6.24Ā | 220 | 45 | 60 | Ā | 85 | 1600 | 1250 | 1550 | |||
| 13.0Ā | 189 | 6.41Ā | 226 | 4.44Ā | 157 | 45 | 60 | Ā | 85 | 1600 | 1250 | 1550 | |||
| DA-55 | 7.5Ā | 109 | 9.76Ā | 345 | 9.14Ā | 323 | 55 | 75 | Ā | 85 | 1876 | 1326 | 1700 | 1310 | G2″ |
| 8.5Ā | 123 | 9.67Ā | 342 | 9.06Ā | 320 | 55 | 75 | Ā | 85 | 1876 | 1326 | 1700 | |||
| 10.5Ā | 152 | 7.53Ā | 266 | 7.74Ā | 273 | 55 | 75 | Ā | 85 | 1876 | 1326 | 1700 | |||
| 13.0Ā | 189 | 7.40Ā | 261 | 6.30Ā | 222 | 55 | 75 | Ā | 85 | 1876 | 1326 | 1700 | |||
| DA-75 | 7.5Ā | 109 | 14.21Ā | 502 | 11.72Ā | 414 | 75 | 100 | Ā | 85 | 1876 | 1326 | 1700 | 1325 | G2″ |
| 8.5Ā | 123 | 12.55Ā | 443 | 11.63Ā | 411 | 75 | 100 | Ā | 85 | 1876 | 1326 | 1700 | |||
| 10.5Ā | 152 | 9.51Ā | 336 | 11.43Ā | 404 | 75 | 100 | Ā | 85 | 1876 | 1326 | 1700 | |||
| 13.0Ā | 189 | 9.23Ā | 326 | 8.75Ā | 309 | 75 | 100 | Ā | 85 | 1876 | 1326 | 1700 | |||
| DA-90(W) | 7.5Ā | 109 | 16.62Ā | 587 | 17.01Ā | 601 | 90 | 120 | Direct Driven | 72 | 2450 | 1800 | 1700 | 2450 | DN80 |
| 8.5Ā | 123 | 16.37Ā | 578 | 16.82Ā | 594 | 90 | 120 | Air Cooling Or | 72 | 2450 | 1800 | 1700 | |||
| 10.5Ā | 152 | 14.21Ā | 502 | 14.87Ā | 525 | 90 | 120 | Water Cooling | 72 | 2450 | 1800 | 1700 | |||
| 13.0Ā | 189 | 11.77Ā | 416 | 11.27Ā | 398 | 90 | 120 | Ā | 72 | 2450 | 1800 | 1700 | |||
| DA-110(W) | 7.5Ā | 109 | 20.13Ā | 711 | 19.10Ā | 674 | 110 | 150 | Ā | 72 | 2450 | 1800 | 1700 | 2500 | DN80 |
| 8.5Ā | 123 | 20.05Ā | 708 | 19.06Ā | 673 | 110 | 150 | Ā | 72 | 2450 | 1800 | 1700 | |||
| 10.5Ā | 152 | 16.33Ā | 576 | 17.01Ā | 601 | 110 | 150 | Ā | 72 | 2450 | 1800 | 1700 | |||
| 13.0Ā | 189 | 14.11Ā | 498 | 14.68Ā | 518 | 110 | 150 | Ā | 72 | 2450 | 1800 | 1700 | |||
| DA-132(W) | 7.5Ā | 109 | 22.85Ā | 807 | 24.37Ā | 861 | 132 | 175 | Ā | 72 | 2450 | 1800 | 1700 | 2600 | DN80 |
| 8.5Ā | 123 | 22.73Ā | 802 | 24.23Ā | 856 | 132 | 175 | Ā | 72 | 2450 | 1800 | 1700 | |||
| 10.5Ā | 152 | 19.88Ā | 702 | 18.95Ā | 669 | 132 | 175 | Ā | 72 | 2450 | 1800 | 1700 | |||
| 13.0Ā | 189 | 16.51Ā | 583 | 16.82Ā | 594 | 132 | 175 | Ā | 72 | 2450 | 1800 | 1700 | |||
| DA-160(W) | 7.5Ā | 109 | 26.92Ā | 950 | 27.90Ā | 985 | 160 | 215 | Ā | 78 | 2650 | 1700 | 1850 | 3200 | DN80 |
| 8.5Ā | 123 | 26.86Ā | 949 | 27.76Ā | 980 | 160 | 215 | Ā | 78 | 2650 | 1700 | 1850 | |||
| 10.5Ā | 152 | 22.44Ā | 792 | 23.97Ā | 846 | 160 | 215 | Ā | 78 | 2650 | 1700 | 1850 | |||
| 13.0Ā | 189 | 19.63Ā | 693 | 18.82Ā | 664 | 160 | 215 | Ā | 78 | 2650 | 1700 | 1850 | |||
| DA-185(W) | 7.5Ā | 109 | 28.89Ā | 1571 | 30.53Ā | 1078 | 185 | 250 | Ā | 78 | 2650 | 1700 | 1850 | 3300 | DN80 |
| 8.5Ā | 123 | 28.84Ā | 1018 | 30.44Ā | 1075 | 185 | 250 | Ā | 78 | 2650 | 1700 | 1850 | |||
| 10.5Ā | 152 | 25.11Ā | 886 | 27.46Ā | 970 | 185 | 250 | Ā | 78 | 2650 | 1700 | 1850 | |||
| 13.0Ā | 189 | 22.08Ā | 780 | 23.69Ā | 836 | 185 | 250 | Ā | 78 | 2650 | 1700 | 1850 | |||
| DA-200(W) | 7.5Ā | 109 | 31.88Ā | 1126 | 30.53Ā | 1078 | 200 | 270 | Ā | 80 | 3000 | 1950 | 2030 | 4750 | DN100 |
| 8.5Ā | 123 | 31.82Ā | 1124 | 30.44Ā | 1075 | 200 | 270 | Ā | 80 | 3000 | 1950 | 2030 | |||
| 10.5Ā | 152 | 28.48Ā | 1006 | 30.22Ā | 1067 | 200 | 270 | Ā | 80 | 3000 | 1950 | 2030 | |||
| 13.0Ā | 189 | 25.00Ā | 883 | 27.07Ā | 956 | 200 | 270 | Ā | 80 | 3000 | 1950 | 2030 | |||
| DA-220(W) | 7.5Ā | 109 | 36.20Ā | 1278 | 37.22Ā | 1314 | 220 | 300 | Ā | 80 | 3000 | 1950 | 2030 | 4800 | DN100 |
| 8.5Ā | 123 | 36.15Ā | 1276 | 37.17Ā | 1312 | 220 | 300 | Ā | 80 | 3000 | 1950 | 2030 | |||
| 10.5Ā | 152 | 31.71Ā | 1120 | 33.25Ā | 1174 | 220 | 300 | Ā | 80 | 3000 | 1950 | 2030 | |||
| 13.0Ā | 189 | 28.48Ā | 1006 | 27.07Ā | 956 | 220 | 300 | Ā | 80 | 3000 | 1950 | 2030 | |||
| DA-250(W) | 7.5Ā | 109 | 43.31Ā | 1529 | 42.87Ā | 1514 | 250 | 350 | Ā | 80 | 3000 | 1950 | 2030 | 4850 | DN100 |
| 8.5Ā | 123 | 43.24Ā | 1527 | 41.30Ā | 1458 | 250 | 350 | Ā | 80 | 3000 | 1950 | 2030 | |||
| 10.5Ā | 152 | 36.03Ā | 1272 | 37.04Ā | 1308 | 250 | 350 | Ā | 80 | 3000 | 1950 | 2030 | |||
| 13.0Ā | 189 | 31.55Ā | 1114 | 33.15Ā | 1170 | 250 | 350 | Ā | 80 | 3000 | 1950 | 2030 | |||
| DA-280(W) | 7.5Ā | 109 | 46.59Ā | 1645 | 47.16Ā | 1665 | 280 | 375 | Ā | 85 | 3700 | 2300 | 2450 | 5200 | DN125 |
| 8.5Ā | 123 | 46.53Ā | 1643 | 45.64Ā | 1612 | 280 | 375 | Ā | 85 | 3700 | 2300 | 2450 | |||
| 10.5Ā | 152 | 42.95Ā | 1516 | 42.56Ā | 1503 | 280 | 375 | Ā | 85 | 3700 | 2300 | 2450 | |||
| 13.0Ā | 189 | 35.89Ā | 1267 | 36.95Ā | 1305 | 280 | 375 | Ā | 85 | 3700 | 2300 | 2450 | |||
| DA-315(W) | 7.5Ā | 109 | 53.16Ā | 1877 | 50.88Ā | 1797 | 315 | 425 | Ā | 85 | 3700 | 2300 | 2450 | 6000 | DN125 |
| 8.5Ā | 123 | 52.63Ā | 1858 | 50.83Ā | 1795 | 315 | 425 | Ā | 85 | 3700 | 2300 | 2450 | |||
| 10.5Ā | 152 | 43.05Ā | 1520 | 46.27Ā | 1634 | 315 | 425 | Ā | 85 | 3700 | 2300 | 2450 | |||
| 13.0Ā | 189 | 42.93Ā | 1516 | 40.32Ā | 1424 | 315 | 425 | Ā | 85 | 3700 | 2300 | 2450 | |||
| DA-355(W) | 7.5Ā | 109 | 63.37Ā | 2238 | 58.12Ā | 2052 | 355 | 475 | Ā | 85 | 4500 | 2500 | 2450 | 7000 | DN125 |
| 8.5Ā | 123 | 63.16Ā | 2230 | 56.54Ā | 1997 | 355 | 475 | Ā | 85 | 4500 | 2500 | 2450 | |||
| 10.5Ā | 152 | 52.63Ā | 1858 | 51.57Ā | 1821 | 355 | 475 | Ā | 85 | 4500 | 2500 | 2450 | |||
| 13.0Ā | 189 | 43.79Ā | 1546 | 45.35Ā | 1601 | 355 | 475 | Ā | 85 | 4500 | 2500 | 2450 | |||
| DA-400(W) | 7.5Ā | 109 | 70.99Ā | 2507 | 61.72Ā | 2179 | 400 | 550 | Ā | 85 | 4500 | 2500 | 2450 | 8000 | DN125 |
| 8.5Ā | 123 | 70.64Ā | 2494 | 59.72Ā | 2109 | 400 | 550 | Ā | 85 | 4500 | 2500 | 2450 | |||
| 10.5Ā | 152 | 52.63Ā | 1858 | 56.52Ā | 1996 | 400 | 550 | Ā | 85 | 4500 | 2500 | 2450 | |||
| 13.0Ā | 189 | 46.34Ā | 1636 | 51.35Ā | 1813 | 400 | 550 | Ā | 85 | 4500 | 2500 | 2450 | |||
*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) EEI 1- Energy Effiency Index 1, which refers to enhanced energy saving series
Specifications are subject to change without notice.
DENAIRĀ Factory &Ā Product Lines
DENAIR Exhibition
We carefullyĀ selectedĀ forĀ youĀ theĀ classic case
Enhanced Energy Saving Air Compressor in Oman
Project Name:Ā Sandblasting in Muscat, Oman.
Product Name:Ā 75KW 100HP Enhanced Energy Saving screw air compressor EEI 1Ā (Energy Efficiency Index 1) with air dryer, air receiver tank and air filters.
Model No. &Ā Qty:Ā DA-75+ xĀ 1.
Working Time:Ā From June, 2016 till now
Event:Ā In June, 2015, 1Ā set of CHINAMFG enhanced energy saving air compressor system was installed in Muscat Oman. This is the first project finished by CHINAMFG distributor in Oman. Our partner Mr. Hari shared the photos at working site to us as aĀ good starting. That means more and more CHINAMFG energy saving solutions will contribute to the industries in Oman in the near future. CHINAMFG air compressor factory and air compressor distributor will try the best to provide top quality products, cost effective solution and excellent service for local users in Oman. In order to ensure the most professional service, the distributor plans to send 2Ā service engineers to CHINAMFG factory in ZheJiang for training and learnin. We will update the news at that time.
FAQ
Q1: Are you factory or trade company?Ā Ā
A1: We are factory.
Q2: What the exactly address of your factory?Ā
A2:No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
.Ā
Q3: Warranty terms of your air compressor machine?Ā
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the air compressor?Ā
A4: Yes, of course.
Q5: How long will you take to arrange production?Ā
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?Ā
A6: Yes, with professional design team, OEM orders are highly welcome.
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| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are There Oil-Free Screw Compressors Available?
Yes, oil-free screw compressors are available in the market to cater to applications where oil contamination is a concern. Here’s a detailed explanation:
Oil-free screw compressors, as the name suggests, are designed to operate without the use of lubricating oil in the compression chamber. These compressors offer several advantages in industries where oil-free compressed air or gas is required, such as in food and beverage, pharmaceutical, electronics, and certain manufacturing processes.
The key features and considerations of oil-free screw compressors include:
- 1. Specialized Design: Oil-free screw compressors are designed with specialized materials, coatings, and sealing systems to eliminate the need for lubricating oil in the compression process. The rotors and other internal components are constructed to ensure minimal friction and wear, even in the absence of oil.
- 2. Dry Compression: Unlike lubricated screw compressors, oil-free screw compressors rely on dry compression methods. The compression chamber is designed to achieve compression without the presence of oil, ensuring that the discharged air or gas is free from oil contaminants. This is particularly critical in industries where oil contamination can have detrimental effects on product quality or equipment performance.
- 3. Sealing Technology: Oil-free screw compressors employ advanced sealing technologies to prevent air or gas leakage between the high-pressure and low-pressure sides of the compressor. These sealing systems ensure efficient compression while maintaining the required clearances between the rotors and the compressor housing.
- 4. Cooling Systems: Oil-free screw compressors utilize alternative cooling methods, such as air or water cooling, to dissipate the heat generated during compression. Efficient cooling is crucial to prevent overheating and ensure reliable operation.
- 5. Filtration Systems: Oil-free compressors often incorporate high-quality filtration systems to remove particulates, moisture, and other contaminants from the incoming air or gas. These filtration systems help maintain the integrity of the compressor and ensure the delivery of clean, oil-free compressed air or gas.
- 6. Application-Specific Solutions: Oil-free screw compressors are available in various sizes and configurations to meet specific application requirements. They can be tailored to deliver the desired air or gas flow rates, pressures, and purity levels.
It’s important to note that oil-free screw compressors generally have higher initial costs compared to lubricated compressors due to their specialized design and materials. However, they offer benefits such as reduced maintenance, minimized risk of oil contamination, and compliance with stringent industry standards or regulations.
When considering an oil-free screw compressor, it’s crucial to assess the specific application needs, air quality requirements, and operating conditions. Consulting with manufacturers or suppliers can help in selecting the most suitable oil-free screw compressor for a particular industry or process.
In summary, oil-free screw compressors are available and offer a reliable and efficient solution for applications where oil-free compressed air or gas is essential. These compressors are designed with specialized features to ensure dry compression, reliable sealing, effective cooling, and high-quality filtration.
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How Do You Troubleshoot Common Issues with Screw Compressors?
Troubleshooting common issues with screw compressors involves a systematic approach to identify and resolve problems that may arise during operation. Here’s a detailed explanation:
1. Gather Information:
- Start by gathering information about the symptoms and any recent changes or events related to the compressor. This can help pinpoint potential causes and guide the troubleshooting process.
2. Check Power and Controls:
- Ensure that the compressor has a power supply and that all electrical connections are secure. Check for any tripped breakers or blown fuses. Verify that the compressor’s controls, such as pressure switches, temperature sensors, and safety devices, are functioning correctly.
3. Inspect for Leaks:
- Check for any visible leaks in the compressed air system, including connections, fittings, hoses, and seals. Leaks can cause a drop in system pressure and affect the compressor’s performance. Repair or replace any damaged components.
4. Monitor Pressure and Temperature:
- Monitor the discharge pressure and temperature of the compressor. Abnormal readings can indicate issues such as inadequate lubrication, high discharge temperatures, or problems with the cooling system. Refer to the manufacturer’s specifications for acceptable pressure and temperature ranges.
5. Verify Lubrication:
- Ensure that the compressor’s lubrication system is functioning correctly. Check oil levels and the condition of the lubricant. Inadequate lubrication can lead to increased friction, overheating, and damage to internal components. Follow the manufacturer’s recommendations for lubricant type and change intervals.
6. Check Air Filters and Cooling System:
- Inspect and clean or replace the air filters to ensure proper airflow. Clogged filters can reduce efficiency and increase the compressor’s operating temperature. Additionally, check the cooling system, including fans and heat exchangers, to ensure they are clean and functioning correctly.
7. Examine Vibration and Noise:
- Pay attention to any unusual vibration or noise coming from the compressor. Excessive vibration may indicate misalignment, worn bearings, or loose components. Unusual noise can be a sign of mechanical issues or problems with the intake or discharge system.
8. Review Maintenance Records:
- Review the compressor’s maintenance records to ensure that regular maintenance tasks, such as oil changes, filter replacements, and inspections, have been performed according to the manufacturer’s recommendations. Address any overdue or missed maintenance tasks.
9. Consult Manufacturer Documentation:
- Refer to the compressor’s operating manual and troubleshooting guide provided by the manufacturer. These documents often contain specific troubleshooting steps for common issues and can provide valuable insights.
10. Seek Professional Assistance:
- If the troubleshooting steps do not resolve the issue or if you are unsure about performing further diagnostics, it is recommended to seek assistance from a qualified technician or contact the compressor manufacturer’s technical support.
Remember to prioritize safety throughout the troubleshooting process, following appropriate lockout/tagout procedures and wearing the necessary personal protective equipment.
In summary, troubleshooting common issues with screw compressors involves checking power and controls, inspecting for leaks, monitoring pressure and temperature, verifying lubrication, checking air filters and cooling systems, examining vibration and noise, reviewing maintenance records, consulting manufacturer documentation, and seeking professional assistance when needed. By following a systematic approach, it is possible to identify and resolve common problems with screw compressors, ensuring their proper operation and performance.
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What Are the Key Components of a Screw Compressor?
A screw compressor consists of several key components that work together to compress air or gas. Here’s a detailed explanation of these components:
1. Male and Female Rotors:
The male and female rotors are the primary components of a screw compressor. These helical rotors have specially designed profiles that interlock with each other. The male rotor typically has fewer lobes or threads compared to the female rotor. As the rotors rotate, the interlocking lobes create compression chambers that gradually reduce in volume, compressing the air or gas.
2. Compression Chamber:
The compression chamber is formed by the interlocking lobes of the rotors. It is the space where the air or gas is compressed as the rotors rotate. The volume of the compression chamber decreases as the lobes move towards the discharge end, resulting in the compression of the trapped air or gas.
3. Inlet and Outlet Ports:
The inlet port is the entry point through which the air or gas enters the screw compressor. It is typically located at the suction side of the compressor. The inlet port allows the air or gas to flow into the compression chamber during the suction process. The outlet port is the exit point through which the compressed air or gas is discharged from the compressor.
4. Drive System:
The drive system of a screw compressor consists of a motor and a drive mechanism. The motor provides the rotational power required to drive the rotors. Common types of drive mechanisms include direct drive, belt drive, and gear drive. The drive system ensures that the rotors rotate in opposite directions at the desired speed and synchronization.
5. Oil System (in oil-injected compressors):
In oil-injected screw compressors, an oil system is present to provide lubrication, cooling, and sealing between the rotors. The oil system typically includes an oil reservoir, an oil pump, oil filters, and oil coolers. The lubricating oil is injected into the compression chamber, where it forms a thin film on the rotors, reducing friction and minimizing wear.
6. Cooling System:
Screw compressors often incorporate a cooling system to maintain optimal operating temperatures. The cooling system may include air or water-cooled heat exchangers, which dissipate the heat generated during compression. Cooling ensures that the compressor operates within safe temperature limits, preventing overheating and prolonging the lifespan of the components.
7. Control System:
A control system is an essential component of a screw compressor, providing monitoring and regulation of various parameters. It may include sensors, controllers, and safety devices to measure and control variables such as pressure, temperature, and operating conditions. The control system ensures efficient and safe operation of the screw compressor.
8. Sound Attenuation and Vibration Isolation:
To reduce noise and vibration, screw compressors are often equipped with sound attenuation measures and vibration isolation systems. These components help in minimizing the noise and vibrations generated during operation, making the compressor suitable for noise-sensitive environments.
In summary, the key components of a screw compressor include the male and female rotors, compression chamber, inlet and outlet ports, drive system, oil system (in oil-injected compressors), cooling system, control system, and sound attenuation/vibration isolation components. These components work together to enable the efficient compression of air or gas in the screw compressor.


editor by CX 2024-02-01