China Good quality Industrial Piston Hydrogen Compressor with Dryer, Air Tank and Filters wholesaler

Product Description

Product Description

OIL FREE hydrogen COMPRESSOR

In recent years, due to the rapid development of petrochemical industry, advanced new hydrogenation process is widely used in petroleum refining industry, which requires the machinery industry to provide complete sets of hydrogenation equipment, and hydrogen compressor is 1 of them.

 

1, Hydrogen compressor classification

 

According to the working principle and internal structure, the compressor can be divided into mechanical compressor and non mechanical compressor. Mechanical compressors are divided into liquid driven compressors, diaphragm compressors, linear compressors and ionic liquid compressors; Non mechanical compressors are divided into 4 categories: cryogenic liquid pump, metal hydride compressor, electrochemical hydrogen compressor and adsorption compressor.

 

Because hydrogen has the characteristics of low density and small volume energy density, the hydrogen compressor must have the characteristics of large pressure bearing, large flow, safety and good sealing. While preventing hydrogen embrittlement, it should pursue less energy loss as much as possible. At present, liquid driven compressor and diaphragm compressor are widely used in domestic hydrogenation stations.

 

2, Working principle of hydrogen compressor

 

The structure of hydrogen compressor is complex. The more important components include cast iron cylinder, cast iron cylinder liner, cast iron cylinder head, cast iron crankshaft, connecting rod, crosshead (including crosshead slide), packing, piston (including piston ring), oil scraper ring, stainless steel piston connecting rod, stainless steel air valve, etc. in addition, there are some auxiliary equipment, such as gas filter, buffer, lubricating oil pipeline, etc. Like other reciprocating compressors, hydrogen compressors include 3 processes: suction, compression and exhaust. Driven by the motor, the crankshaft drives the crosshead, piston connecting rod and piston to move back and forth in the cylinder. The gas is compressed by the piston and finally discharged through the air valve.

 

3, Application of hydrogen compressor

 

1. In the chlor alkali industry, the main function of hydrogen compressor is to cool and purify the high-temperature wet hydrogen from the electrolysis process, pressurize the transmission, maintain the stable pressure of the hydrogen system, and ensure the safe and stable operation of the electrolytic cell.

 

2. At present, the huge environmental pressure and the gradual depletion of fossil fuels and traditional energy make countries all over the world actively seek new clean energy. Hydrogen energy and hydrogen fuel cell have attracted more and more attention all over the world because of their good environmental protection performance, high energy conversion efficiency and certain economy. In order to promote the development of hydrogen energy, the improvement of hydrogen energy infrastructure is essential. Hydrogen compressor is 1 of the 3 core and key monomer equipment required for the construction of hydrogenation station.

OIL FREE hydrogen COMPRESSOR

 

Detailed Photos

 

Product Parameters

S/N

ITEMS

TECHNICAL DATA

1

Working medium

Dry hydrogen gas

2

model

ZWH-500/0.15-6.5D

3

Structure

oil free reciprocating,Vertical type

4

Pressure stage

2stage; 2cylinder

5

Rated capacity(standard)Nm3/h

500Nm3/hr (@suction 0.15barg)

6

Rated inlet pressure MPa(G)

0.015

7

Rated outlet pressure MPa(G)

0.65

8

Inlet temperatureºC

0~35

9

Outlet temperature ºC

≤55

10

Transmit gas temperatureºC

≤55

11

Shaft speed r/min

485

12

Cooling way

Water cooling

13

Lubricate way

Shaft and connect rod

grease

Cylinder

Oil free lubricate

 

Shaft power

≤56

14

Motor power Kw

75kw 380V50Hz ExdiiCT4

15

Transmit way

Belt driven

16

Installation way

Simple basement

17

Automatic control parts

Overload ,stop automatic

18

External dimension L×W×H mm

2800×1900×2450

19

Inlet and outlet mm

DN150/DN50

20

Weight Kg

4300

21

Voltage

380v/50hz/3phase

22

Water consumption

5000kgs/hr

 

Water inlet outlet

DN40

 

Gas valve,cylinder sleeve

Stainless steel

 

Piston ring ,filling stuff

Filled with polytetrafluoroethylene

 

Crank and shaft and cylinder

Carbon steel

FAQ

 

How to get a prompt quotation?
When you send the inquiry to us, pls kindly send it with below technical information.
1) Flow rate (Capacity):    _____Nm3/hr
2) Inlet Pressure:                 ____Bar
3)Discharge pressure:    _____Bar
4) Voltages and Frequency :   ______V/___/HZ 3 phase
5) Medium (usage) :
 

Packaging & Shipping

 

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Usage: Hydrogen
Purpose: Gas Storage
Parts: Valve
Application Fields: Medical
Noise Level: Low
Machine Size: Medium
Samples:
US$ 7000/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

What Industries Commonly Use Gas Air Compressors?

Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:

1. Construction Industry:

The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.

2. Mining Industry:

In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.

3. Oil and Gas Industry:

The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.

4. Manufacturing and Industrial Sector:

In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.

5. Automotive Industry:

The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.

6. Agriculture and Farming:

Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.

7. Food and Beverage Industry:

In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.

8. Pharmaceutical and Healthcare Sector:

The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.

These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.

China Good quality Industrial Piston Hydrogen Compressor with Dryer, Air Tank and Filters   wholesaler China Good quality Industrial Piston Hydrogen Compressor with Dryer, Air Tank and Filters   wholesaler
editor by CX 2024-04-25

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