China Hot selling Hot Sale Laser Cutting Machine Used ASME CE Pmvsd All in One 4in1 Energy Saving Screw Air Compressor portable air compressor

Product Description

Why laser cutting machine need gas??

Auxiliary gas:
The compressed air is mixed with oxygen or nitrogen, and the high pressure gas discharged from the air compressor will blow away the molten or gasified metal residual between the slits.

Cutting gas:
Compressed air, high purity oxygen and nitrogen are used as cutting gas to provide gas to cutting head.

Almost 70%~80% factories they has their own laser cutting machine, 1 laser cutting machine match with 1unit 16bar screw air comperssor. Can you image how huge of this 16bar air compressor market??

Why choose compressed air to laser cutting machine?

Applicable materials:
Carbon steel, aluminum, aluminum alloy, stainless steel, brass, etc. below 2.5mm

Air supply pressure:13bar-16bar

Advantage:
Low cost, widely application

Laser cutting machine customer case:

A metal processing factory purchased 1 set of screw air compressor equipment to provide compressed air for a 500W fiber laser cutting machine.

If you use compressed air as the air source of the laser cutting machine, the cost will be relatively lower than using N2 or O2. A 500W laser cutting machine needs about 1 m3/min of 10-12bar compressed air, then a 7.5KW-11kw air compressor is enough. The electricity cost for such an air compressor to run for 1 hour is only about 5-8 kw`h, and the maximum electricity consumption for 8 hours a day is around 60 kw`h. One kw`h electricity is about $0.15/kw`h, then the total electricity cost will be $9, half to the oxygen cutting.

Let’s do a calculation, save $9 a day, work 300 days a year, save $2,700 in 1 year, and the cost of purchasing a complete set of screw air compressor can be recovered in less than 2 years. 
     
Therefore, using the compressed air for laser cutting will be the most economical solution, can help you save money and low down your production cost.

Also protect your laser cutting machine:

After our search, the protective lens contacts with compressed air, if there is oil and water, the focused light will be dispersed, and the cutting efficiency will be reduced. Therefore CHINAMFG 16bar 4in1 screw air compressor include 400L air tank, lower pressure dew point refrigerated air dryer and 4 level line air filter to protect your laster cutting machine, thus to reduce the factory operation cost.
 

How to choose air compressor for laser cutting machine?

500w laser machine matches 11kw air compressor

1000w-5000w laser machine matches 15kw air compressor 

6000w – 12000w laser machine matches 22kw air compressor
 

Product Description


Why choose CHINAMFG 16bar air compressor?

4IN1 type, include screw air compressor, receiver tank, air dryer and air filter

Plug and use, no need installation

16bar compressed air suit for laser cutting machine, reduce the N2, O2 cost

Clean air to protect your laser cutting machine

Stable, reliable, low noise, energy saving
 

 

Detailed Photos

1.High Quality Air-End
Keep compressor stable running Guaranteed ,no overheat problem on continuous 100% load.

2.PLC Controller
Colorful touch-screen controller, easy operation with record, remind, alarm protect function.

3.Refrigerated Air Dryer
Lower pressure dew point, remove 98% water from air.

4.Reliable Inverter
Air supply = air demand, no electricity wastage, no unloading wastage.


Everything that has been used is good!

Technical parameters

16 Bar

Model Max Working
Pressure
Capacity Motor Power Air Tank
Capacity
Connection Net
Weight
Dimension
(L*W*H)
bar psig m3/min hp kw L inch kgs mm
J11CTG-16 16 217 1.10  15 11 400 G3/4″ 510 1850*950*1870
J15CTG-16 16 217 1.60  20 15 400 G3/4″ 510 1850*950*1870
J22CTG-16 16 217 2.30  30 22 400 G1″ 555 1850*950*1870

Production line factory

Real factory:

20years screw air compressor prodcution experience

2 owned factories

10 cooperation factories

More than 10 years of exhibition experience!
Regular agent training (online/offline)

Certifications

We have CE,ASME,ISO,GCCA etc.

 

Packaging & Shipping

We promise to ship as fast as we can!

Quality control:
1.Coming parts inspection by QC
2.One person responsible for 1 job
3.Production following card
4.Each compressor will be test beforedelivering (Checking items: noise,vibration, oil leakage, air leakage,current, temparature,controllersetting )

After Sales Service

Xihu (West Lake) Dis. for installation:
Every machine must inspected strictly.
If need guide when installation, please connect with us

Maintenance Methods:
Should maintaint the compressor in time.
Lube oil/oil filter: first time 500hours, and then every 2000hours
Air Filter/Separator: every 2000 hours
We can offer video maitencance guide when need

Warranty:
Whole set compressors will be 15 months warrenty from delivery date
Air-end will be 2 years warrenty

 

FAQ

Q1: Why customer choose us?
O: CHINAMFG Technology Development Co, Ltd is a professional manufacturer for air compressor and after treatment equipment. We have more than 20 years experience in producing and exporting air compressor, air dryer and air filter. 

Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang China, we have research and develop center, advanced processing equipment, professional technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We also can provide you the OEM&ODM service.

Q3: What’s your delivery time? 
O: Generally 10 days, if urgently order, pls contact our sales in advance.

Q4: How long is your air compressor warranty? 
O: One year for the whole machine when the compressor leave our factory.

Q5: How long could your air compressor be used? 
O: Generally, more than 10 years.

Q6: What’s payment terms? 
O: T/T, L/C, Paypal etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information.).

Q7: How about your customer service?
O: 24 hours on-line service available.

Q8: How about your after-sales service? 
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available

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After-sales Service: 1 Year
Warranty: 1 Year
Lubrication Style: Lubricated
Samples:
US$ 3200/Unit
1 Unit(Min.Order)

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Customization:
Available

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Shipping Cost:

Estimated freight per unit.







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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Are There Regulations Governing the Use of Screw Compressors in Certain Industries?

Yes, there are regulations governing the use of screw compressors in certain industries. Here’s a detailed explanation:

1. Occupational Safety and Health Administration (OSHA):

In the United States, OSHA sets standards and regulations to ensure the safety and health of workers. While OSHA does not have specific regulations solely focused on screw compressors, they have general requirements that apply to compressed air systems, including screw compressors. These requirements cover aspects such as electrical safety, guarding of moving parts, and proper maintenance practices to ensure worker safety.

2. Environmental Protection Agency (EPA):

The EPA in the United States regulates air emissions to protect the environment and public health. While screw compressors themselves are not directly regulated, if the compressed air is used in processes that emit pollutants, such as in industrial manufacturing, the EPA may have regulations that apply to those specific industries or processes.

3. Industry-Specific Regulations:

Certain industries have specific regulations that govern the use of screw compressors or compressed air systems. These regulations are often aimed at ensuring product quality, safety, and environmental compliance. Some examples include:

a) Food and Beverage Industry: The food and beverage industry often has strict regulations to ensure product safety and prevent contamination. Compressed air used in processes such as packaging, conveying, or powering equipment may need to meet specific quality standards, such as those established by the Food and Drug Administration (FDA) or the Global Food Safety Initiative (GFSI).

b) Pharmaceutical Industry: The pharmaceutical industry has stringent regulations to ensure product quality, safety, and compliance with Good Manufacturing Practices (GMP). Compressed air used in pharmaceutical manufacturing processes must meet specific standards, such as those outlined in the United States Pharmacopeia (USP) or the European Pharmacopoeia (Ph. Eur.).

c) Electronics Industry: The electronics industry often requires clean and dry compressed air to prevent damage to sensitive electronic components. Standards such as ISO 8573, which specify air purity classes for different contaminants in compressed air systems, may be applicable.

d) Automotive Industry: The automotive industry may have regulations and standards related to the use of compressed air in manufacturing processes, such as painting or pneumatic tools. These regulations often focus on worker safety, product quality, and environmental compliance.

It’s important for organizations in these industries to be aware of and comply with the relevant regulations governing the use of screw compressors. Compliance helps ensure the safety of workers, product quality, environmental protection, and overall regulatory compliance.

It’s worth noting that regulations may vary by country and region, so it’s essential to consult the specific regulations applicable to the industry and location where the screw compressors are being used.

air compressor

What Is a Screw Compressor?

A screw compressor is a type of positive displacement compressor that operates based on the principle of rotary motion. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically called male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. As the rotors rotate, the volume of these chambers decreases, compressing the air or gas trapped inside.

Compression Process:

As the air or gas enters the screw compressor, it gets trapped between the rotors’ lobes or threads. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors and gradually compressed. The compression occurs continuously and smoothly as the air or gas moves from the suction side to the discharge side of the compressor. The interlocking rotors ensure a continuous flow of compressed air or gas without pulsation.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber to provide lubrication, cooling, and sealing between the rotors. The oil also helps in reducing friction and minimizing wear. Oil-injected screw compressors are commonly used in various industrial applications where a small amount of oil in the compressed air is acceptable.

On the other hand, oil-free screw compressors are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and prevent the need for oil. Oil-free screw compressors are often favored in applications where oil-free and contaminant-free compressed air is essential, such as in food and beverage, pharmaceutical, and electronics industries.

Applications:

Screw compressors are widely used in various industries for a range of applications. They are commonly employed in manufacturing plants, refineries, power generation facilities, and other industrial settings to supply compressed air or gas for pneumatic tools, process equipment, air conditioning systems, and more. The ability of screw compressors to deliver a continuous flow of compressed air or gas makes them suitable for applications that require a steady and reliable source of compressed air.

Advantages:

Screw compressors offer several advantages compared to other types of compressors. They provide high efficiency and can deliver a large volume of compressed air or gas. The continuous compression process results in smooth operation with minimal pulsation. Additionally, screw compressors are known for their compact design, low vibration levels, and relatively quiet operation.

In summary, a screw compressor is a rotary positive displacement compressor that uses interlocking helical rotors to compress air or gas. It operates based on a continuous compression process and is available in both oil-injected and oil-free variants. Screw compressors find widespread use in various industries for applications that require a reliable source of compressed air or gas.

China Hot selling Hot Sale Laser Cutting Machine Used ASME CE Pmvsd All in One 4in1 Energy Saving Screw Air Compressor   portable air compressorChina Hot selling Hot Sale Laser Cutting Machine Used ASME CE Pmvsd All in One 4in1 Energy Saving Screw Air Compressor   portable air compressor
editor by CX 2024-01-11

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