Product Description

Product Name: Made in China ISO9001 Certificate 15kw 2.3 m3/min 82cfm screw air compressor  Model number: MCS-15 Maximum Pressure:12BAR/174PSI Working Pressure: 7-12 bar (102 – 174psi)  Air Delivery/capacity: 1.9-2.5 m3/min  Motor Power: 15kw/20hp  Noise Level: 70 dBA Type of Driving: Direct Driven  Type of Cooling: Air Cooling/Water Cooling  Dimension: 950 x 800 x 1160 mm Weight: 400kg  Output pipe Diameter: 1″

Parameter

1) Superior Air Filter
•Superior air filter with two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environments.
•Extends the service life of the compressor parts and components, ensures high air quality.     

2) Premium Efficiency Drive Motor
•Premium efficiency Totally Enclosed Fan Cooled IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
•Long-term stable operation even in harsh environments up to 55ºC (131ºF)

3) Smart Controller
•Increased reliability: durable keyboard, user-friendly, multilingual user interface.
•Improved ease of use: intuitive navigation system with main operation conditions include warning indications, maintenance scheduling etc

4) Intelligent Control and Protection
•Electrical elements with original package from Germany, safe and reliable
•Reasonable, simple and clear wiring, easy for maintenance
•Good protection function ensures the stable running of the compressor unit

5) Heavy-duty Oil Filter
•Heavy-duty oil filter with excellent oil purification capability ensures a clean and safe oil system
•Long service period and easy filter change reduce maintenance costs

6) Stainless Steel Oil Pipe & Air Pipe system
•Stainless steel High temperature resistant (400ºC =752ºF) and low temperature resistant ( -270ºC = – 518ºF), high pressure resistant
•Ultra-long life(80 years), completely leak free and maintenance free

 

MODEL	MAXIMUM WORKING PRESSURE		FREE AIR DELIVERY* OF UNIT AT WORKING PRESSURE			MOTOR		NOISE LEVEL**	AIR OUTLET DISCHARGE SIZE	WEIGHT	DIMENSIONS
	Bar	PSI	l/s	m3/min	CFM	kW	HP	dBA		KG	L X W X H (mm)
MCS-15Z	7	102	42	2.50	89	15	20	70±2	G3/4	420	1200 x 750 x 1571
	8	116	38	2.30	82
MCS-18.5Z	7	102	53	3.20	114	18.5	25	72±2	G1	550	1380 x 850 x 1170
	8	116	50	3.00	107
MCS-22Z	7	102	63	3.80	136	22	30	73±2	G1	600	1380 x 850 x 1170
	8	116	60	3.60	129
	10	145	53	3.20	114
	12	174	47	2.80	100
MCS-30Z	7	102	88	5.30	189	30	40	74±2	G1	650	1380 x 850 x 1170
	8	116	83	5.00	179
	10	145	75	4.50	161
	12	174	67	4.00	143
MCS-37Z	7	102	112	6.70	239	37	50	74±2	G1 1/2	850	1500 x 1000 x 1320
	8	116	103	6.20	221
	10	145	93	5.60	200
	12	174	82	4.90	175
MCS-45Z	7	102	123	7.40	264	45	60	74±2	G1 1/2	900	1500 x 1000 x 1320
	8	116	117	7.00	250
	10	145	103	6.20	221
	12	174	93	5.60	200
MCS-55Z	7	102	167	10.00	357	55	75	75±2	G2	1700	1900 x 1250 x 1600
	8	116	153	9.20	329
	10	145	142	8.50	304
	12	174	127	7.60	271
MCS-75Z	7	102	223	13.40	479	75	100	75±2	G2	1850	2000 x 1250 x 1670
	8	116	210	12.60	450
	10	145	187	11.20	400
	12	174	167	10.00	357
MCS-90Z	7	102	270	16.20	579	90	120	75±2	G2	1950	2000 x 1250 x 1670
	8	116	250	15.00	536
	10	145	230	13.80	493
	12	174	205	12.30	439
MCS-110Z	7	102	350	21.00	750	110	150	75±2	DN65	2700	2700 x 1470 x 1840
	8	116	330	19.80	707
	10	145	290	17.40	621
	12	174	247	14.80	529
MCS-132Z	7	102	423	25.40	907	132	175	75±2	DN65	2900	2700 x 1470 x 1840
	8	116	387	23.20	829
	10	145	342	20.50	732
	12	174	290	17.40	621
MCS-160Z	7	102	478	28.70	1571	160	220	75±2	DN65	3200	2700 x 1470 x 1840
	8	116	460	27.60	986
	10	145	410	24.60	879
	12	174	358	21.50	768
MCS-185Z	7	102	533	32.00	1143	185	250	78±2	DN80	3500	3200 x 2000 x 2050
	8	116	507	30.40	1086
	10	145	457	27.40	979
	12	174	413	24.80	886
MCS-220Z	7	102	600	36.00	1286	220	300	78±2	DN80	4000	3200 x 2000 x 2050
	8	116	572	34.30	1225
	10	145	503	30.20	1079
	12	174	462	27.70	989
MCS-250Z	7	102	700	42.00	1500	250	350	78±2	DN100	4500	3200 x 2000 x 2050
	8	116	675	40.50	1446
	10	145	637	38.20	1364
	12	174	575	34.50	1232
MCS-315Z	7	102	850	51.00	1821	315	430	80±2	DN110	6000	3500 x 2000 x 2050
	8	116	837	50.20	1793
	10	145	742	44.50	1589
	12	174	658	39.50	1411
MCS-355Z	7	102	1067	64.00	2286	355	480	82±2	DN110	6500	3500 x 2000 x 2050
	8	116	1017	61.00	2179
	10	145	942	56.50	2018
	12	174	817	49.00	1750
MCS-400Z	7	102	1187	71.20	2543	400	540	82±2	DN120	7200	3800 x 2000 x 2050
	8	116	1135	68.10	2432
	10	145	1047	62.80	2243
	12	174	870	52.20	1864
*FAD (Free Air Delivery) is full package performance including all losses.  Absolute intake pressure 1 bar (a), cooling and air intake temperature 20°C. Tested per ISO 1217: 2009 Annex C.
** Noise level operation at maximum operating pressure and maximum speed. Tested per ISO 2151 and the basic standard ISO 9614-2.
Specifications are subject to change without notice.

 

advantages

1. Easy for Maintenance, Low cost for Maintenance All the pipe and spare parts is standardized, they can be changed fast. 2. 6000sets capacity for each month. As 1 of the largest Air compressor Manufacture, with Advanced Automatic Production Line, 6000set air compressor can be produced for each month. The production cost is greatly reduced by the production scale production. Providing the most cost-effective product for you. 3. Rich experience in compressed air system solution, 1 stop service and provide air compressor system design We can provide one- stop solution. We can not only provide the air compressor, but also high quality air treatment equipment, such as air tank, air dryer, air filter, air pipe, valves and air compressor spare parts. Save your time and cost greatly. 4. Strong R&D Capability Annual Increasing R&D investment. Introduce German GU technology and the Japanese Military technology. Long- term collaborative project with HangZhou Jiaotong University.

Application

Sales Service

 Professional online consultant to solve your question about compressor system.

√ Free site design consultant, and energy saving solution to help you save operation cost.

√ Negotiable technician available to service machinery overseas.

√ Online professional after-service until solve the problem.

√ 1 year warranty after commissioning or 16 months against shipping date, it depends on which 1 come firstly for the whole
machine(except maintenance consumable).

√ A sufficient number of spare parts are available, make sure the good after service.

Certificate

About mikovs
 

Mikovs Compressor       Founded in 2011 Main product: air compressors, air dryers and air filters Professional R&D team, accept customization order Strong quality control team, quality is strictly controlled

RFQ

Q1. Are you trading company or manufacture ?

A: We are professional manufacture of screw air compressor more than 8 years.

 

Q2. How long is the delivery time ?

A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?

A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

  

Q4. How about your after-sales service ?

A: 1.Provide customers with installation and commissioning online instructions.

2. Well-trained engineers available to overseas service.

3.Worldwid agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?

 A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

 Q6. Do you have any certificate ?

 A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?

 A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance,
and consider the actual environment.

 

Q8. How do you control quality ?

A: 1.Raw- material in checking.

  2.Assembly.

 

 

 

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What Is the Role of Oil in Lubricated Screw Compressors?

In lubricated screw compressors, oil plays a crucial role in ensuring optimal performance, reliability, and longevity of the compressor. Here’s a detailed explanation of the role of oil in lubricated screw compressors:

Lubrication: One of the primary functions of oil in screw compressors is to provide lubrication to the moving parts, particularly the screw rotors. The oil forms a thin film between the rotors and the compressor housing, reducing friction and wear. This lubrication minimizes mechanical losses and helps maintain efficient operation by reducing energy consumption.

Sealing: Oil also acts as a sealing medium in lubricated screw compressors. The oil film created between the rotors and the compressor housing helps create a seal, preventing air or gas leakage between the high-pressure and low-pressure sides of the compressor. This sealing action is crucial for maintaining the compressors’ efficiency and preventing losses in compression performance.

Cooling: Oil plays a vital role in cooling various components of the screw compressor. As the compressed air or gas is compressed, it generates heat. The oil absorbs a significant amount of this heat and carries it away from the compression chamber. The oil then circulates through the compressor’s oil cooling system, where it dissipates the heat to the surrounding environment or through an oil cooler. Efficient oil cooling helps prevent overheating of the compressor components, ensuring reliable operation and extending the compressor’s lifespan.

Cleaning: The oil in lubricated screw compressors acts as a cleaning agent. It carries away contaminants, such as dirt, dust, and metal particles, that may enter the compressor during operation. The oil passes through filters and separators, removing these impurities and preventing them from accumulating in the compressor’s internal components. Clean oil helps maintain the integrity of the compressor’s internal parts and reduces the risk of damage or malfunctions.

Sealing Element Lubrication: In some lubricated screw compressors, the oil also serves to lubricate the sealing elements, such as the shaft seals or labyrinth seals. Proper lubrication of these seals helps maintain their effectiveness in preventing oil leakage and maintaining the separation between the oil and the compressed air or gas.

Corrosion Protection: Oil in screw compressors often contains additives that provide corrosion protection to the internal components. These additives form a protective layer on the metal surfaces, preventing corrosion caused by moisture or contaminants present in the compressed air or gas. Corrosion prevention helps maintain the compressor’s performance, efficiency, and reliability over time.

It’s important to note that lubricated screw compressors require regular oil monitoring, oil analysis, and oil changes to ensure optimal performance. The oil level, quality, and viscosity should be regularly checked and maintained within the manufacturer’s recommended specifications.

In summary, oil in lubricated screw compressors serves crucial functions such as lubrication, sealing, cooling, cleaning, sealing element lubrication, and corrosion protection. These functions collectively contribute to the efficient and reliable operation of the compressor, extending its service life and minimizing maintenance requirements.

What Is the Role of Control Systems in Screw Compressor Operation?

Control systems play a crucial role in the operation of screw compressors. Here’s a detailed explanation:

Screw compressors are complex machines that require precise control and monitoring for optimal performance and efficiency. Control systems provide the necessary intelligence and automation to regulate various aspects of screw compressor operation. Here are the key roles of control systems:

1. Start-up and Shutdown Control:

Control systems manage the start-up and shutdown sequences of screw compressors. During start-up, the control system ensures a gradual ramp-up of motor speed and system pressure to prevent sudden surges and excessive wear on components. During shutdown, it safely brings the compressor to a stop and performs necessary cooling and ventilation processes.

2. Load and Unload Control:

Screw compressors often feature load and unload operation to match compressed air supply with demand. The control system monitors system pressure, flow requirements, and other parameters to determine when to load or unload the compressor. It engages or disengages the compressor’s capacity control mechanism, such as inlet modulation valves or variable-speed drives, to maintain optimal operation at varying loads.

3. Pressure Control:

Control systems regulate the discharge pressure of screw compressors. They continuously monitor the system pressure and adjust compressor operation to maintain the desired pressure setpoint. The control system modulates the compressor’s capacity, adjusts the speed of the drive motor, or controls the opening and closing of inlet or discharge valves to achieve the target pressure.

4. Temperature Control:

Control systems monitor and control various temperature parameters within the screw compressor system. They ensure that the compressor operates within safe temperature limits by monitoring coolant temperatures, lubricant temperatures, and interstage or discharge temperatures. If temperature limits are exceeded, the control system may activate cooling mechanisms, adjust operating parameters, or trigger alarms and shutdowns to prevent damage.

5. Monitoring and Protection:

Control systems provide comprehensive monitoring and protection functions for screw compressors. They continuously collect data from various sensors and instruments, such as pressure sensors, temperature sensors, vibration sensors, and current sensors. The control system analyzes this data to detect abnormalities, malfunctions, or potential failures. It can initiate alarms, shutdowns, or safety interlocks to protect the compressor and associated equipment.

6. Energy Management:

Control systems optimize energy efficiency in screw compressor operation. They analyze system demand, performance characteristics, and energy consumption to make intelligent decisions regarding load modulation, capacity control, and motor speed adjustments. By optimizing the compressor’s operation, the control system helps reduce energy consumption, operating costs, and environmental impact.

7. Remote Monitoring and Control:

Modern control systems often offer remote monitoring and control capabilities. They can be integrated into supervisory control and data acquisition (SCADA) systems or connected to networked platforms. Remote access allows operators to monitor compressor performance, adjust operating parameters, receive alarms, and perform diagnostics from a central control room or via mobile devices.

In summary, control systems play a vital role in the operation of screw compressors by providing intelligent control, monitoring, and protection. They manage start-up and shutdown sequences, regulate load and unload operation, control pressure and temperature, monitor system parameters, optimize energy efficiency, and enable remote monitoring and control. By effectively managing the compressor’s operation, control systems contribute to reliable performance, energy efficiency, and overall system optimization.

What Is a Screw Compressor?

A screw compressor is a type of positive displacement compressor that operates based on the principle of rotary motion. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically called male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. As the rotors rotate, the volume of these chambers decreases, compressing the air or gas trapped inside.

Compression Process:

As the air or gas enters the screw compressor, it gets trapped between the rotors’ lobes or threads. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors and gradually compressed. The compression occurs continuously and smoothly as the air or gas moves from the suction side to the discharge side of the compressor. The interlocking rotors ensure a continuous flow of compressed air or gas without pulsation.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber to provide lubrication, cooling, and sealing between the rotors. The oil also helps in reducing friction and minimizing wear. Oil-injected screw compressors are commonly used in various industrial applications where a small amount of oil in the compressed air is acceptable.

On the other hand, oil-free screw compressors are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and prevent the need for oil. Oil-free screw compressors are often favored in applications where oil-free and contaminant-free compressed air is essential, such as in food and beverage, pharmaceutical, and electronics industries.

Applications:

Screw compressors are widely used in various industries for a range of applications. They are commonly employed in manufacturing plants, refineries, power generation facilities, and other industrial settings to supply compressed air or gas for pneumatic tools, process equipment, air conditioning systems, and more. The ability of screw compressors to deliver a continuous flow of compressed air or gas makes them suitable for applications that require a steady and reliable source of compressed air.

Advantages:

Screw compressors offer several advantages compared to other types of compressors. They provide high efficiency and can deliver a large volume of compressed air or gas. The continuous compression process results in smooth operation with minimal pulsation. Additionally, screw compressors are known for their compact design, low vibration levels, and relatively quiet operation.

In summary, a screw compressor is a rotary positive displacement compressor that uses interlocking helical rotors to compress air or gas. It operates based on a continuous compression process and is available in both oil-injected and oil-free variants. Screw compressors find widespread use in various industries for applications that require a reliable source of compressed air or gas.

editor by lmc 2024-11-22